Acu-Gage Systems

Acu-Gage Systems builds high-accuracy coordinate measuring machines (CMMs) for die cutting, converting, and industrial manufacturing — with 970+ customers in 20 countries. Acu-Gage systems replace operator feel with documented measurement data, improving consistency and reducing scrap. DCA represents Acu-Gage for converting clients ready to bring real measurement into their process.

  • Single Axis CMMs
  • Multi-Axis CMMs
  • Automated Measurement Systems
  • ConoVision Multi-Sensor Systems
Blue and black ACU-GAGE precision measurement machine with a computer setup on a table beside it, displaying measurement data on two monitors.
The Company

Measurement You Can Trust. Support That Keeps You Running.

Acu-Gage Systems has been building coordinate measuring machines since 1981 — with 970+ customers across 20 countries and a documented install still in daily production after over 30 years. The focus has always been the same: accurate, durable measurement equipment backed by responsive service. If you're managing cut quality by feel or by customer complaints, DCA can help you evaluate whether an Acu-Gage system would change that — and which model fits your operation.

The Technology

CMMs From Die Shop to Production Floor

Acu-Gage's CMM line spans from compact single-axis models purpose-built for die cutting measurement to fully automated bridge systems with SPC and Excel integration for PPAP and process capability documentation. The modular design allows customers to start with manual measurement and upgrade to automation without replacing the base machine. ConoVision multi-sensor systems add full 3D laser scanning for complex part inspection in aerospace, medical, and defense applications.


ACU-GAGE precision measuring equipment setup on a table including a black measurement device with red caution labels, a white control panel with numeric display, and a monitor showing a colorful patterned image.
Applications

Materials & Applications

Acu-Gage systems are used wherever dimensional accuracy must be measured, documented, and controlled — from die shop tooling to finished components in the most regulated industries. Their CMM line covers both simple single-axis measurement for everyday die shop applications and fully automated multi-axis inspection for PPAP, process capability documentation, and regulated industry compliance.

Common applications:
  • Steel Rule Die Measurement
  • Corrugated Box & Packaging Inspection
  • Medical Device Components
  • Aerospace & Defense Parts
  • Automotive Components (PPAP)
  • Electronics & Semiconductor
  • Industrial Quality & Process Control
  • Reverse Engineering & SPC Data Capture
A large Acu-Gage inspection machine with a flat white surface and mechanical probe, positioned next to a desk holding two monitors displaying measurement software, a keyboard, and a mouse, in a bright room with a potted plant by the window.
The DCA Perspective

Why DCA Represents Acu-Gage

DCA represents Acu-Gage because measurement is an underinvested part of most converting operations — and the quality problems it creates are often blamed on the press or the die when the real issue is the lack of objective data.
Since 1981
Over four decades of building coordinate measuring machines purpose-built for industrial manufacturing — with customer systems still in daily production after 30+ years.
970+ Customers Worldwide
More than 970 manufacturers across 20 countries rely on Acu-Gage systems for objective dimensional measurement and quality documentation.
Modular Upgrade Path
Start with manual measurement and upgrade to full automation without replacing the base machine — scales as your quality program requirements grow.
Built for the Die Shop
Single-axis models are purpose-built for cutting rule height, die board accuracy, and corrugated box measurement — not adapted from a general-purpose CMM.

FAQ

Find answers to commonly asked questions.

Common applications include cutting rule height and consistency, die board flatness and wear, substrate caliper variation, and finished blank dimensional accuracy — the variables most directly affecting cut quality and die life, and the ones most often managed by feel rather than data.

Yes — the modular design supports field upgrades from manual to automated measurement without replacing the base machine.

If you're managing cut quality through operator judgment or responding to customer complaints rather than catching variation in process, objective measurement is worth evaluating. DCA can help you assess whether an Acu-Gage system fits your operation and quality program requirements.